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Diffstat (limited to 'Marlin/src/feature/probe_temp_comp.cpp')
-rw-r--r-- | Marlin/src/feature/probe_temp_comp.cpp | 240 |
1 files changed, 240 insertions, 0 deletions
diff --git a/Marlin/src/feature/probe_temp_comp.cpp b/Marlin/src/feature/probe_temp_comp.cpp new file mode 100644 index 0000000..af8039d --- /dev/null +++ b/Marlin/src/feature/probe_temp_comp.cpp @@ -0,0 +1,240 @@ +/** + * Marlin 3D Printer Firmware + * Copyright (c) 2020 MarlinFirmware [https://github.com/MarlinFirmware/Marlin] + * + * Based on Sprinter and grbl. + * Copyright (c) 2011 Camiel Gubbels / Erik van der Zalm + * + * This program is free software: you can redistribute it and/or modify + * it under the terms of the GNU General Public License as published by + * the Free Software Foundation, either version 3 of the License, or + * (at your option) any later version. + * + * This program is distributed in the hope that it will be useful, + * but WITHOUT ANY WARRANTY; without even the implied warranty of + * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the + * GNU General Public License for more details. + * + * You should have received a copy of the GNU General Public License + * along with this program. If not, see <https://www.gnu.org/licenses/>. + * + */ + +#include "../inc/MarlinConfigPre.h" + +#if ENABLED(PROBE_TEMP_COMPENSATION) + +#include "probe_temp_comp.h" +#include <math.h> + +ProbeTempComp temp_comp; + +int16_t ProbeTempComp::z_offsets_probe[cali_info_init[TSI_PROBE].measurements], // = {0} + ProbeTempComp::z_offsets_bed[cali_info_init[TSI_BED].measurements]; // = {0} + +#if ENABLED(USE_TEMP_EXT_COMPENSATION) + int16_t ProbeTempComp::z_offsets_ext[cali_info_init[TSI_EXT].measurements]; // = {0} +#endif + +int16_t *ProbeTempComp::sensor_z_offsets[TSI_COUNT] = { + ProbeTempComp::z_offsets_probe, ProbeTempComp::z_offsets_bed + #if ENABLED(USE_TEMP_EXT_COMPENSATION) + , ProbeTempComp::z_offsets_ext + #endif +}; + +const temp_calib_t ProbeTempComp::cali_info[TSI_COUNT] = { + cali_info_init[TSI_PROBE], cali_info_init[TSI_BED] + #if ENABLED(USE_TEMP_EXT_COMPENSATION) + , cali_info_init[TSI_EXT] + #endif +}; + +constexpr xyz_pos_t ProbeTempComp::park_point; +constexpr xy_pos_t ProbeTempComp::measure_point; +constexpr int ProbeTempComp::probe_calib_bed_temp; + +uint8_t ProbeTempComp::calib_idx; // = 0 +float ProbeTempComp::init_measurement; // = 0.0 + +void ProbeTempComp::clear_offsets(const TempSensorID tsi) { + LOOP_L_N(i, cali_info[tsi].measurements) + sensor_z_offsets[tsi][i] = 0; + calib_idx = 0; +} + +bool ProbeTempComp::set_offset(const TempSensorID tsi, const uint8_t idx, const int16_t offset) { + if (idx >= cali_info[tsi].measurements) return false; + sensor_z_offsets[tsi][idx] = offset; + return true; +} + +void ProbeTempComp::print_offsets() { + LOOP_L_N(s, TSI_COUNT) { + float temp = cali_info[s].start_temp; + for (int16_t i = -1; i < cali_info[s].measurements; ++i) { + serialprintPGM(s == TSI_BED ? PSTR("Bed") : + #if ENABLED(USE_TEMP_EXT_COMPENSATION) + s == TSI_EXT ? PSTR("Extruder") : + #endif + PSTR("Probe") + ); + SERIAL_ECHOLNPAIR( + " temp: ", temp, + "C; Offset: ", i < 0 ? 0.0f : sensor_z_offsets[s][i], " um" + ); + temp += cali_info[s].temp_res; + } + } +} + +void ProbeTempComp::prepare_new_calibration(const float &init_meas_z) { + calib_idx = 0; + init_measurement = init_meas_z; +} + +void ProbeTempComp::push_back_new_measurement(const TempSensorID tsi, const float &meas_z) { + switch (tsi) { + case TSI_PROBE: + case TSI_BED: + //case TSI_EXT: + if (calib_idx >= cali_info[tsi].measurements) return; + sensor_z_offsets[tsi][calib_idx++] = static_cast<int16_t>(meas_z * 1000.0f - init_measurement * 1000.0f); + default: break; + } +} + +bool ProbeTempComp::finish_calibration(const TempSensorID tsi) { + if (tsi != TSI_PROBE && tsi != TSI_BED) return false; + + if (calib_idx < 3) { + SERIAL_ECHOLNPGM("!Insufficient measurements (min. 3)."); + clear_offsets(tsi); + return false; + } + + const uint8_t measurements = cali_info[tsi].measurements; + const float start_temp = cali_info[tsi].start_temp, + res_temp = cali_info[tsi].temp_res; + int16_t * const data = sensor_z_offsets[tsi]; + + // Extrapolate + float k, d; + if (calib_idx < measurements) { + SERIAL_ECHOLNPAIR("Got ", calib_idx, " measurements. "); + if (linear_regression(tsi, k, d)) { + SERIAL_ECHOPGM("Applying linear extrapolation"); + calib_idx--; + for (; calib_idx < measurements; ++calib_idx) { + const float temp = start_temp + float(calib_idx) * res_temp; + data[calib_idx] = static_cast<int16_t>(k * temp + d); + } + } + else { + // Simply use the last measured value for higher temperatures + SERIAL_ECHOPGM("Failed to extrapolate"); + const int16_t last_val = data[calib_idx]; + for (; calib_idx < measurements; ++calib_idx) + data[calib_idx] = last_val; + } + SERIAL_ECHOLNPGM(" for higher temperatures."); + } + + // Sanity check + for (calib_idx = 0; calib_idx < measurements; ++calib_idx) { + // Restrict the max. offset + if (abs(data[calib_idx]) > 2000) { + SERIAL_ECHOLNPGM("!Invalid Z-offset detected (0-2)."); + clear_offsets(tsi); + return false; + } + // Restrict the max. offset difference between two probings + if (calib_idx > 0 && abs(data[calib_idx - 1] - data[calib_idx]) > 800) { + SERIAL_ECHOLNPGM("!Invalid Z-offset between two probings detected (0-0.8)."); + clear_offsets(TSI_PROBE); + return false; + } + } + + return true; +} + +void ProbeTempComp::compensate_measurement(const TempSensorID tsi, const float &temp, float &meas_z) { + if (WITHIN(temp, cali_info[tsi].start_temp, cali_info[tsi].end_temp)) + meas_z -= get_offset_for_temperature(tsi, temp); +} + +float ProbeTempComp::get_offset_for_temperature(const TempSensorID tsi, const float &temp) { + const uint8_t measurements = cali_info[tsi].measurements; + const float start_temp = cali_info[tsi].start_temp, + res_temp = cali_info[tsi].temp_res; + const int16_t * const data = sensor_z_offsets[tsi]; + + auto point = [&](uint8_t i) { + return xy_float_t({start_temp + i*res_temp, static_cast<float>(data[i])}); + }; + + auto linear_interp = [](float x, xy_float_t p1, xy_float_t p2) { + return (p2.y - p1.y) / (p2.x - p2.y) * (x - p1.x) + p1.y; + }; + + // Linear interpolation + uint8_t idx = static_cast<uint8_t>((temp - start_temp) / res_temp); + + // offset in um + float offset = 0.0f; + + #if !defined(PTC_LINEAR_EXTRAPOLATION) || PTC_LINEAR_EXTRAPOLATION <= 0 + if (idx < 0) + offset = 0.0f; + else if (idx > measurements - 2) + offset = static_cast<float>(data[measurements - 1]); + #else + if (idx < 0) + offset = linear_interp(temp, point(0), point(PTC_LINEAR_EXTRAPOLATION)); + else if (idx > measurements - 2) + offset = linear_interp(temp, point(measurements - PTC_LINEAR_EXTRAPOLATION - 1), point(measurements - 1)); + #endif + else + offset = linear_interp(temp, point(idx), point(idx + 1)); + + // return offset in mm + return offset / 1000.0f; +} + +bool ProbeTempComp::linear_regression(const TempSensorID tsi, float &k, float &d) { + if (tsi != TSI_PROBE && tsi != TSI_BED) return false; + + if (!WITHIN(calib_idx, 2, cali_info[tsi].measurements)) return false; + + const float start_temp = cali_info[tsi].start_temp, + res_temp = cali_info[tsi].temp_res; + const int16_t * const data = sensor_z_offsets[tsi]; + + float sum_x = start_temp, + sum_x2 = sq(start_temp), + sum_xy = 0, sum_y = 0; + + LOOP_L_N(i, calib_idx) { + const float xi = start_temp + (i + 1) * res_temp, + yi = static_cast<float>(data[i]); + sum_x += xi; + sum_x2 += sq(xi); + sum_xy += xi * yi; + sum_y += yi; + } + + const float denom = static_cast<float>(calib_idx + 1) * sum_x2 - sq(sum_x); + if (fabs(denom) <= 10e-5) { + // Singularity - unable to solve + k = d = 0.0; + return false; + } + + k = (static_cast<float>(calib_idx + 1) * sum_xy - sum_x * sum_y) / denom; + d = (sum_y - k * sum_x) / static_cast<float>(calib_idx + 1); + + return true; +} + +#endif // PROBE_TEMP_COMPENSATION |